Serenje Manganese Project
The Serenje Manganese Project in Zambia was
identified by Zamanco based on the known
widespread occurrences of high grade manganese, the available power
supply and the ability to transport beneficiated product to
port.
The business case for smelting manganese from high grade ore
close to the mine is attractive when taking into consideration the
cost of transport from African mines to smelters elsewhere in the
world. The projects become more feasible where longer distances
preclude the transportation of larger volumes of direct shipping
ore material.
The Serenje Manganese Project comprises three
individual components - mining/ore supply, ferromanganese smelters
and an aluminothermic manganese metal smelter.

Exploration and Mining
With regards to the exploration and mining phase, Zamanco has
entered into joint ventures over known manganiferous landholdings
in the Mansa and Mkushi areas of
Zambia.
At Mkushi, Zamanco has entered into a Joint
Venture with Jack Stuart, a Zambian national, who holds a granted
Prospecting Permit (15836-HQ-SPP) in the Mkushi region of Zambia.
This tenement provides a strategic fit for Zamanco as it provides a
foothold into the Mkushi region, which is closer to the proposed
Serenje smelter site. The other major benefit is that the Mkushi
tenement is not subject to the moratorium that is currently in
place and allows exploration to commence as soon as
practicable.
The tenements in Mansa, LPL12897 and LPL14554, are currently
subject to the moratorium on the granting and renewal of licences
in Zambia. These tenements will undergo high priority trenching and
drill testing once the tenements have been renewed.
Zamanco has also entered into discussions with various small
scale miners in the Mansa area regarding the purchase of fines
material, currently being stockpiled as waste. Zamanco has a
competitive advantage with regards to the fines material in that it
can smelt this material in the DC smelters to produce a high value
product.
Photos of outcrops within the Mansa tenement
(LPL12897)
Proposed Ferromanganese and Manganese Metal Production
Once resources have been defined and feasibility studies confirm
the economic viability of the Project, construction of the mining
and processing operations is expected to commence.
Once mining operations are established, the Company plans to
transport ~220,000 tonnes of beneficiated ore (~50% Mn) via truck
to the Company's proposed smelter location at Pensulo, near
Serenje. The Pensulo location has been selected based upon its
proximity to Zesco'sPensulo sub-station, tar road access to Beira
and the rail system linking to Dar-Es-Salaam. Zamanco has secured
150ha of land near Pensulo for its smelting hub.
The smelting operations at Pensulo will consist of an
aluminothermic smelter, producing 12,000 tonnes of 95% content low
carbon manganese metal per annum, and three 8MVA DC smelters
producing 60,000 tonnes of High Carbon Ferro-Manganese per
annum.
Low carbon
manganese metal is used as an alloying agent for aluminium as well
as in the stainless steel industry, where it is increasingly being
used as a substitute for nickel. The aluminothermic reduction
method for producing manganese metal involves an exothermic
reaction between aluminium and manganese ore to produce 95%
manganese metal. High carbon ferromanganese is essential to iron
and steel production by virtue of its sulphur-fixing, deoxidizing,
and alloying properties. Steelmaking,including its ironmaking
component, has accounted for most manganese demand, presently in
the range of 85% to 90% of the total demand. Zamanco is proposing
to construct three 8MVA DC smelters, which will have the capacity
to produce a combined 5,000 tonnes of 78% high carbon
ferromanganese per month.
Both the manganese metal and ferromanganese will be transported
either via rail to Dar-Es-Salaam or via road to the port of Beira
in Mozambique. Trucks returning from port will be loaded with
either aluminium (for the manganese metal process) or coking coal
(for the ferromanganese process).
Proposed transportation routes to port
Studies by Zamanco indicate that the production of manganese
metal and ferromanganese will result in an operating margin (per
tonne) approximately seven times greater than that for direct
shipping ore product. When the lower
Proposed
transportation routes to port tonnages due to beneficiating
are factored in, the production of manganese metal and
ferromanganese produces an overall net margin increase of 2.2 to
2.6 times that of DSO.
All the logistical, engineering and mining elements required for
the implementation of the business have been identified and a
Bankable Feasibility Study ("BFS") is currently underway.
It is expected that the BFS will take ~9 months to complete with a
deliverable report expected by end of Q3 2013. All of the equipment
manufacturers and construction engineering firms have extensive
experience in southern Africa.